Sequential Batch Reactor SBR System

Product Description

A SBR Plant (Sequencing Batch Reactor Plant) is a type of wastewater treatment system that uses the batch processing method for treating wastewater. It is designed to treat both domestic and industrial wastewater efficiently and in a controlled manner. The SBR is a highly flexible and cost-effective method for wastewater treatment, often used in smaller communities, decentralized applications, and industries with fluctuating or variable wastewater volumes.

SBR (Sequencing Batch Reactor) Plants are also known as, SBR Sewage Treatment Plant, SBR Wastewater Treatment Plant, Batch Reactor System, Sequencing Batch Reactor, SBR Wastewater Treatment System, SBR treatment Plant, Sequential Batch Reactor, Intermittent Cycle Reactor.  These Systems are Commonly Used for treating wastewater in Various industries and municipalities.

We Are Manufacturers & Suppliers In Ahmedabad, Gandhinagar, Gujarat, India, Sanand GIDC, Mehsana, Vitthalapur, Mandal Bechraji Special Investment Region(MBSIR), Halol GIDC, Bavla Kerala GIDC, Dahej SIR & PCPIR(Petroleum, Chemicals and Petrochemicals Investment Region), Dholera SIR, GIDC Industrial Area(Gujarat Industrial Development Corporation), MIDC Industrial Area(Maharashtra Industrial Development Corporation), MPIDC Industrial Area(Madhya Pradesh Industrial Development Corporation), RIICO Industrial Area(Rajasthan State Industrial Development & Investment Corporation), PSIDC(Punjab State Industrial Development Corporation), SEZs Area(Special Economic Zones), SEEZ Area(Solar Energy Enterprises Zone) In Rajasthan, Peenya Industrial Area In Bengaluru(Bengalore, Karnataka) etc..

Capacity Of SBR Plant ranges depending on the application:

         Small-Scale: 10 to 100 KLD (e.g., small communities, residential buildings or small industries).

         Medium-Scale: 100 to 500 KLD (e.g., medium-sized industries or municipal systems).

         Large-Scale: 500 to 5,000 KLD (e.g., large municipalities or industrial plants).

The Capacity depends on factors like wastewater volume, treatment requirements and the specific design of the SBR system.

What is a Sequencing Batch Reactor (SBR)?

A Sequencing Batch Reactor (SBR) is a time-based treatment process where wastewater undergoes a series of steps in a single tank. These steps typically include aeration, settling and decanting. The process occurs in batch mode, meaning that the tank is filled with wastewater, treated, and then emptied in discrete cycles, as opposed to continuous flow systems.

How the SBR Works:

1.    Filling: Wastewater is fed into the reactor.

2.    Aeration: Air is pumped into the reactor. Allowing microorganisms to break down organic pollutants in the water.

3.    Settling: After aeration, the system stops the air supply, and solids settle to the bottom of the reactor.

4.    Decanting: The treated water is removed from the top, leaving the settled sludge behind.

5.    Idle/Rest: The reactor is left idle a short period before starting the next cycle.

This process is repeated in batches, with each cycle handling a specific amount of wastewater, making it an efficient and flexible method for treating wastewater in small to medium-scale facilities.

Applications of SBR Plants:

1.    Chemical Industry: Treats complex wastewater with varying pollutant loads, including chemicals and oils, by efficiently managing batch cycles.

2.    Food & Beverage: Handles high organic load wastewater, breaking down organic matter in batch cycles, allowing for water reuse.

3.    Textile: Removes dyes and chemicals from wastewater using sequential aeration and settling, enabling cleaner discharge or reuse.

4.    Pharmaceuticals: Treats wastewater with active pharmaceutical ingredients and solvents, ensuring safe discharge and environmental compliance.

5.    Paper & Pulp: Treats wastewater containing fibers and chemicals, allowing for the recycling of water and reducing environmental impact.

6.    Municipal and Industrial Combined: Used in industries where large variations in flow and contaminant concentration are common, providing efficient treatment in batch operations.

SBR Systems are versatile and effective for various types of wastewater treatment, offering flexibility, high efficiency and compact design.